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Daily lubrication maintenance and rust prevention measures for wire ropes

November 12, 2024
With the improvement of customer demand and the development strategy of Wire Rope enterprises, domestic wire rope and cable grease enterprises have improved in many aspects from variety, quality to market competitiveness after ten years of scientific research, production and technical services. They can provide a full range of metal product lubrication and anti-rust products in the domestic and foreign markets. Some products have passed ISO9001:2000 quality system certification, and some products have passed safety certification and ROHS certification. They serve domestic wire rope, cable, and Steel Wire manufacturers and internationally renowned companies, and provide multi-faceted solutions for lubrication and anti-rust of metal products.
1. Lubrication and maintenance of elevator wire rope
Elevator wire rope is a tool that transmits power by friction. It works frequently and runs at a high speed. It requires good friction between the wire rope and the traction wheel, good lubricity between the steel wires and the rope strands, good permeability of the maintenance oil, and good adhesion of the grease to achieve stable and long-life operation. This requires the grease to achieve the following properties: the elevator rope hemp core grease must have high viscosity to slowly supply lubricant to the outer steel wire; the surface grease must have good adhesion and high friction coefficient; the maintenance oil must also have good permeability and construction convenience.
2. Anti-corrosion grease for steel core aluminum stranded wire and aluminum stranded wire
Steel core aluminum stranded wire and aluminum stranded wire are overhead conductors. They work under harsh conditions and require anti-corrosion treatment. This is an international practice. Both European and international electricians have relevant standards. Bridge cables also require anti-corrosion treatment. The anti-corrosion grease for steel core aluminum stranded wire has a high dropping point, good low-temperature adhesion, neutral grease, good rust resistance, and meets the two standards of BSEN50326 and IEC61394. It has become the designated grease purchased by well-known foreign companies in China.
3. Rust inhibitor for smooth steel wire and galvanized steel wire
Smooth steel wire has two to three months before further processing by customers. In the atmospheric environment, it rusts and turns black, which not only reduces the product image, but also reduces the strength of the steel wire. The rust inhibitor forms a molecular rust-proof film on the surface of the steel wire, consuming 0.3 kg per ton of wire, applying it online, without adding any process, and at a low cost, achieving the purpose of a rust-proof period of more than four months. This rust inhibitor does not affect the next processing, electroplating, and painting process of the product.
Galvanized steel wire will grow hair and white rust in a humid environment, which directly affects the product image and sales. The rust inhibitor for galvanized steel wire can effectively prevent white rust and maintain the silver luster of the metal. After the dry film, it has strong water resistance, high and low temperature stability, good metal adhesion, and online application without adding any process. It consumes 0.5 kg per ton, and the rust-proof cost is low.
4. Anti-rust lubricating grease for port machinery wire rope
Port machinery wire ropes work at high intensity and high load, and have high standards for the strength and life of the wire ropes. It is even more important to choose excellent grease. IRIS-655, IRIS-255, and IRIS-200 are comparable to imported products in quality, and have been produced, used, and verified by many domestic companies for many years. The product has the characteristics of high dropping point, strong adhesion and good anti-rust lubricity.
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